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Die Casting Engineer Certification Course

Course Overview: The Die Casting Engineer Certification Course is a comprehensive training program designed for professionals in the die casting industry. Combining both theoretical and practical knowledge, this course is delivered through 8 in-depth PDF modules and 8 hours of engaging training videos. It equips participants with the skills and expertise to navigate the complexities of die casting engineering, from process fundamentals to advanced control techniques and quality assurance methods.

Course Content

Part 1: Introduction to Process

PDF Module: Provides an overview of the die casting process, including key topics such as die casting dies, machines, machine closing and injection, start-up/shut-down procedures, and normal operations.
Training Video: Introduction to process fundamentals and best operational practices.

Part 2: Introduction to Control Theory

PDF Module: Explores control methods, critical die casting variables, process capability, data collection and analysis, graphical representation, and Statistical Process Control (SPC).
Training Video: Practical applications of control theory in die casting operations.

Part 3: Statistical Process Control (SPC)

PDF Module: Comprehensive coverage of SPC, including control limits, average and range (X and R) charts, assessing process control, and real-world examples involving shot velocity, intensification stroke, and plunger creep.
Training Video: Step-by-step guide to implementing and interpreting SPC in die casting.

Part 4: Binary Alloy Metallurgy

PDF Module: Introduction to binary alloy metallurgy, with a focus on standard and new developments in die casting aluminum and magnesium alloys.
Training Video: Insights into selecting the right alloys and understanding metallurgical factors.

Part 5: Cavity Steel Failure Mechanisms

PDF Module: Detailed coverage of cavity steel failure mechanisms, including thermal fatigue, erosion, cracking, and more. Includes cavity steel metallurgy, heat treatment, and operator actions.
Training Video: Practical strategies to prevent and manage cavity steel failures.

Part 6: How Shot Sleeves Distort

PDF Module: In-depth analysis of shot sleeve distortion, operational factors affecting distortion, and design considerations.
Training Video: Techniques to minimize distortion and improve shot sleeve performance.

Part 7: Gas Porosity and Other Defects

PDF Module: Identification and solutions for defects such as gas porosity, gate porosity, blisters, shrinkage porosity, and surface defects.
Training Video: Practical approaches to prevent and fix defects in die casting.

Part 8: Metal Handling and Part Quality

PDF Module: Impact of proper metal handling on part quality, types of inclusions, and techniques to control cold flakes and other defects.
Training Video: Best practices for metal handling to ensure superior die-cast parts.

Course Benefits

Comprehensive Learning: Acquire deep insights into the die casting process, control techniques, and defect management.
Expert Instruction: Learn from experienced professionals in the die casting industry.
Flexible Learning: Access all 8 PDF modules and 8 hours of video training at your own pace.
Certification: Upon successful completion, earn a certification that validates your expertise in die casting engineering.

Target Audience

Aspiring and experienced die casting engineers looking to enhance their technical skills.
Manufacturing professionals seeking to specialize in die casting.
Quality control and maintenance personnel aiming to deepen their process knowledge.
Anyone interested in gaining a thorough understanding of die casting engineering.